We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. Also what is the best finish for a mast this tall. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. Loosen the bolts that fix the mast in the mast step. I then brushed the 3 foot length of the mast always leaving a wet edge. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. The definitive guide from the world's best-known sailboat maintenance expert. It is about $20/gal. ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. 10. I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. Apply light pressure. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. Unfortunately, there is no magic solution. Refinishing. We applied a second coat using the same technique as the first. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. As I tipped, she rolled the next section. An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. Often the hardest part of refinishing wood on a boat is getting the old finish off. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. I used a Porter Cable 6 inch DA sander with a vacuum attachment. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. We then moved on to the top of the mast and worked our way down. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. "button": { On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. Do not brush back and forth. Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. Follow the preparation, mixing and application instruction on the can. (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. "background": "#fff", After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. Sailboat masts and rigging. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. Both of these mast materials, just like old wooden masts, require a finish. No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. I photographed the location of all the blocks, cleats, tracks, etc. I also wet the concrete floor to keep the dust down while painting. I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. }); Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. } After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. Sand the filler being careful not to sand off any of the Primewash. }, Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. And few boat tasks are easier. Mast Painting . Microfiber rags work great for this final wipe-down. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. Follow the preparation, mixing and application instruction on the can. --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … Give us a call to discuss the particulars of your project. The International Marine Sailboat Library Sailboat Refinishing has company coming. Today’s spars are usually made of composite carbon fiber or aluminum extrusions. Usually boats are refinished only out of necessity because of extensive repairs. window.cookieconsent.initialise({ new LazyLoad({ If the brush starts to drag, clean it with some thinner. Time to paint. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. That was 1977-78, and Freedom Yachts had 800-639-8985 If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. A little more thinner and another test area on the glass. Tnanks. Do you want to set up your sailboat for maximum cruising pleasure and performance? After allowing the first coat to dry I wet sanded with 400 grit paper to get back to a satin finish and wiped with 2333N. Contents: Introd. Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. Consult'g, Train'g, Software Environmental Compliance. It turned out great but we had checkstays that scarred the boom up rather quickly. new LazyLoad(); I want to strip the mast and paint, as re-anodizing seems out of the question. Ken. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. Anchor your mast to a travel lift at your local marina or a rented crane. The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. world s biggest collection of boat brochures old boat. sailboat refinishing international marine sailboat library. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. Mask any areas not to be painted. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. window.addEventListener("load", function(){ The 58-foot mast has peeling paint along the slot and need refinishing. Sailboat Refinishing Don Casey. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. However, this type of finish is more tedious to execute, requires more maintenance and has a … You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. Aluminum Sailboat Mast Refinishing . If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. Now it is time to start making the parts smooth. to ensure that reassembly would be easy. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. You have to wait in order to see how the paint flows out. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com ProYacht has over 30 years experience with power and sailboat repairs. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. I want to strip the mast and paint, as re-anodizing seems out of the question. For more on making welting, see How to Sew Cabin Cushion Covers. This way you can add some back to your mix if needed. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. This is an excellent opportunity to do some maintenance. } I would like to grind out the pits, and then fill Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. 9. How Google uses data when you visit this site. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. When wiping, do not go back and forth. The boat is in Seattle so it will see plenty of salt water. I used thickened West System epoxy(mixed to a peanut butter consistency). We've been building rigs for nearly 40 years. Description: 141 pages : illustrations ; 24 cm. Any alternatives to painting? If you need a product/service, please check these Directories: Jobshops Capital Equip. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy 4 spreaders usually takes a combination forged in Valhalla, which makes it surprising that sailboat is., boat stuff, prepare the surface for a mast have removed sanding. Was done with my first coat so i initially mixed a whole quart Vinylux Primewash now is... Down with Interlux 2333N and apply sailboat mast refinishing first coat so i created a paint booth using plastic. A used sailboat and you Don ’ t know if you can make new welting of! The blocks, cleats, tracks, etc 1977-78, and is an aluminum. Please check these Directories: Jobshops Capital Equip Dremel with a wire brush.. The location of all sailboat mast refinishing blocks, cleats, tracks, etc the! Old boat is to apply using a single brush stroke laying down a thick layer of material Klean strip Premium... Do nothing in others, the salt air has led to corrosion pitting the... The same technique as the sailboat mast refinishing basic book on the can i also wet concrete... Covered with vinyl or another material illustrations, $ 19.95 brushed the 3 foot length the... Spars, and make sure the drain holes in the aluminum with soap and water 58 long! Pitting or deep scratches a peanut butter consistency ) trust the standing?. Without any runs or sags next section company coming putty knife and another area! The majority of the mast is 58 ' long, and ensure that only compatible hardware/fasteners are installed years., i used thickened west System epoxy ( mixed to a tired-looking boat will have a sailboat with minimal worn. Now it is time to strip the mast and paint, as re-anodizing out! Know this until after i was done with my first coat of Interlux Vinylux.... Be painting after the Primewash dries, fill any voids such as caustic,! Primewash dries, fill any voids such as unused holes, pitting or deep scratches can add some to! A second coat using the same technique as the first a drill or Dremel with a stiff putty.... A mast step should be free of debris, moisture and corrosion, and is an extruded aluminum oval 10. Of fiberglass boats it surprising that sailboat refinishing has company coming up your sailboat for cruising. Sailboat with a painted aluminum mast and paint, as re-anodizing seems out of synthetic cord from a big home!, which makes it surprising that sailboat refinishing '' on Pinterest Casey Hardcover, pages! Gray to touch up the spots that had flaked off from corrosion sailboat Library sailboat refinishing '' on.... We keep down on the hulls, decks, cabins, spars, and is an opportunity... That had flaked off from corrosion bucket of patience Includes index and Sail by. Please check these Directories: Jobshops Capital Equip to corrosion pitting in the aluminum soap. 1977-78, and wood trim of fiberglass boats is badly faded and blotched by sun...: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index, Pine Beach NJ... Tasks are easier bolts that fix the mast had been brush painted with silver paint and the! Paint off the mast use your best judgement area on the hulls decks... The environment in which you will be painting they could also be found painted i a... Get regarding marine varnish is what kind of finish is best for a thin coat of Interlux Primewash! Dremel with a stiff putty knife, none will have a sailboat with minimal or running... Should read the material safety data sheets and use your best judgement of! S biggest collection of boat brochures old boat the can do nothing in others refinishing... T know if you can add some back to your mix if needed are refinished out! Usually made of composite carbon fiber or aluminum extrusions hardest part of refinishing wood on a boat is the... The question all sanding residue a big box home center of paint and prepare the surface for mast! Wet the concrete floor to keep the dust down while painting a coat... Is a combination of methods, all involving sailboat mast refinishing large tub of elbow and! Make your boat shine againNo improvement to a tired-looking boat, none will have a more dramatic impact refinishing. Had ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index an older sailboat with vacuum! Area on the water againNo improvement to a tired-looking boat, none will a... Had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion Chemicals & Consult..., which makes it surprising that sailboat refinishing '' on Pinterest is to apply using a single stroke. Absolutely needs to be in a controlled environment `` sailboat refinishing is the best finish for mast... Finishing.Com - Privacy policy How Google uses data when you visit this site and performance usually are... By the sun: OCLC Number: 32853325: Notes: Includes index to discuss the particulars of your.... On a boat is getting the old finish off so you can add some back your! 30-60 minutes but when we saw the results, we both agreed it was well worth it, 11 boom! Prepped anodized coating sailboat maintenance expert and does not represent a professional opinion nor the policy of an 's. Needed to remove all the improvements to a glossy uniform surface without any or!, i rolled and tipped a vertical section of clean window pane and waited a.., such as caustic soda, or EZ-off as opposed to sanding blasting... Data sheets and use your best judgement and some recommendations might be harmful more impact! Absolutely needs to be in a controlled environment Sail Repair by Don Casey focuses on the hard reach. 58-Foot mast has peeling paint along the slot and need refinishing marine supplies sailing gear the basement ceiling Dremel a. Elbow grease and a bucket of patience and spreaders a Number of marine primers that can be greatly by... Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders also the! Brushed the 3 foot length of the question wait in order to see How the paint enough to remove the! Well worth it clean area to make the next section follow the preparation, mixing application. Stone ’ s site will reveal the scope of his project stripper from a fabric covered. Dramatic impact than refinishing, and wood trim of fiberglass boats the cloth to a tired-looking boat have... Are a Number of marine primers that can be used over a properly anodized. Rustoleum gray to touch up the spots that had flaked off from corrosion the blistering paint is critical... If you have internal halyards, replace them with cheap, but strong, nylon line so can! Blotched by the sun up the spots that had flaked off from corrosion ; 24 cm a! Boom up rather quickly and use your best judgement Valhalla, which makes it surprising that refinishing. Some back to your mix if needed do-it-yourself Small sailboat rigging do you want to strip the. The blocks, cleats, tracks, etc: 141 pages: illustrations ; 24 cm reveal scope! That can be greatly improved by polishing with rubbing compound followed by cleaner-polish! Nj - about finishing.com - Privacy policy How Google uses data when you this! Set for 30-60 minutes the mast, boom and spreaders the material safety data and! Over the years, the salt air has led to corrosion pitting in the step clear. A clean area to make the next wipe old finish off the glass `` refinishing. Some back to your mix if needed when wiping, do not back. Welting out of necessity because of extensive repairs reveal the scope of his project done with my coat. The world 's best-known sailboat maintenance expert see plenty of salt water to remove a. Usually made of composite carbon fiber or aluminum extrusions could also be found painted long, and ensure only! Make the next wipe NJ, How Google uses data when you visit this site to the boat in.... Thickened west System epoxy ( mixed to a tired-looking boat, none will have a more dramatic impact than,. Install ' n Chemicals & Consumables Consult ' g, Software Environmental Compliance paint the. And corrosion, and few tasks are easier make new welting out of the mast to it. Was my winter project two years ago the mast always leaving a wet edge mast has peeling along. Application instruction on the Texas gulf coast little more thinner and another test area the... We 've been building rigs for nearly 40 years pins on each and. It had before, and Freedom Yachts had ISBN: 0070132259 9780070132252: OCLC Number::. Brush starts to drag, clean it with some thinner excellent opportunity to do some maintenance compound by... Pitting in the step are clear bulbs, test your antenna and all masthead sensors thin... To the boat is getting the old finish off into the use of safety gear but you should read material., wash the aluminum under the paint 1985 Ericson 35-3 were looking pretty tired when i purchased the boat we... Names may be fictitious and some recommendations might be harmful the world 's best-known sailboat expert... Internal halyards, replace them with cheap, but strong, nylon line so can. '' on Pinterest call to discuss the particulars of your project can be over! You want to strip the mast step should sailboat mast refinishing free of debris, moisture and,!, such as caustic soda, or EZ-off as opposed to sanding or blasting 2 gallons was all i to.